Automobile assembly project
Introduction
- The Automobile Assembly Project is a turnkey, automation-driven solution for vehicle final assembly lines. It integrates advanced R&D, logistics, AGV systems, and precision testing to streamline automotive production with high accuracy and efficiency.
Features
Final Assembly Line Integration:
Supports chassis, body, trim, and final line operations with modular, automated stations for fast cycle times.AGV and Conveyor Logistics:
Includes AGVs and spreaders for dynamic, hands-free transport of components and assemblies across production zones.Precision Assembly & Testing:
Built-in systems ensure dimensional accuracy and conduct end-of-line functional tests for quality assurance.Scalable Architecture:
Adaptable to different vehicle types (SUVs, sedans, trucks) and varying production volumes.Automobile Painting Project
Introduction
- With more than 50 years of technology and talent accumulation in the field of coatings, coating technology and equipment, it has a complete and mature independent innovation capability from coating and surface treatment process design, coating equipment R&D and manufacturing, and coating product environmental adaptability testing. . Has a number of patented technologies and proprietary technologies in the coating field.
Features
Integrated Surface Treatment & Coating Line
Covers pre-treatment, E-coat, primer, base coat, and clear coat stages with precision.Robotic & Manual Spray Systems
Supports robotic sprayers, electrostatic guns, and manual stations for flexibility in paint application.Environmental Testing Capability
Includes modules for evaluating coating performance under temperature, humidity, and corrosion stress.Proprietary Coating Technologies
Equipped with patented systems for paint circulation, atomization, and waste reduction.
Body-in-White Engineering
Introduction
Flexible BIW Assembly & Welding Lines
Design and manufacturing of adaptable main assembly lines—including floor, sidewall, door cover, and seat assembly with flexible welding workshops. These systems leverage robot-vision, online inspection, and laser welding for precision and versatility.Advanced Joining Technologies & Quantitative Material Connection
Expertise in new-energy lightweight material bonding and high-tech joining methods—such as Flow Drill Screwing (FDS), Resistance Spot Welding (RSW), Self-Piercing Riveting (SPR)—integrated with laser welding and robot-vision inspection for high-strength, accurate connections.
Automotive Front Panel Straight Line Forming Machine
Introduction
A specialized straight-line forming system for automotive front panels. The forming platform is propelled by hydraulic units. Dual-side reversal platform cylinders allow the upper mold to pivot up to 90°, while the tooling engagement is controlled through a servo‑motor‑driven locking mechanism. The lower mold features vacuum suction for secure panel hold and accurate forming.
Working & Design
Straight‑line hydraulic travel: Ensures linear, stable vertical motion of the forming platens.
Reversal mold capability: Driven by dual cylinders, the upper mold reverses up to 90° to facilitate easy loading/unloading.
Servo‑motor locking: A closed‑loop servo system offers precision mold locking and unlock cycles.
Vacuum work-holding: Below-the-mold vacuum suction maintains panel position and integrity during forming.
Automotive Front Panel Annular Forming Machine
Introduction
Designed for producing automotive front panels, this straight-line forming system features 20–50 stations arranged in an elliptical layout. Trolleys run along ground rails and are driven by a servo‑motor or converter‑motor through a recirculating chain drive. Mould temperature is regulated either via a temperature controller or hot steam system.
Layout & Drive System
Elliptical 20–50 station layout enables continuous, high-throughput production.
Ground‑rail trolleys move fixture carriages driven by a recirculating chain system powered by servo or frequency‑converter motors—ensuring stable and synchronized flow.
Heating options include precise electric mould temperature control or responsive hot steam heating methods.
Windmill Type Hallstand Forming Machine
Introduction
A windmill‑type hall‑stand forming machine employs a rotating indexed disk (the “windmill”) to position multiple workstations around a circular layout. Each station is arranged via vehicle-type positioning blocks mounted on a servo-driven rotating disc. This compact turning mechanism allows quick switching between vehicle types with high accuracy.
Core Components & Design
Servo‑motor and indexed disc: A centrally-mounted servo motor rotates a circular disc, evenly spacing multiple fixture stations in a windmill (radial) layout.
Vehicle-type positioning blocks: Mounted around the disc’s periphery, these can be customized or supplemented when adding new vehicle models—enhancing adaptability.
Compact, precision structure: The system occupies minimal space, with an integrated design that ensures reliable performance while reducing floor footprint.
Windmill Type Automotive Coatrack Foaming Line
Overview:
Windmill Type Automotive Coatrack Foaming Line:
A compact rotary indexed production system that operates like a windmill carousel to apply PU foam onto automotive coat‑rack components. The rotating platform enables precise, automated injection and curing—with efficient multi‑station throughput optimized for high-volume manufacturing.Automotive Engine Sound Insulation Hood Annular Forming Machine
Overview
- The Automotive Engine Sound Insulation Hood Annular Forming Machine is designed for producing the foamed engine hood. It adopts 20~50 station with elliptical layout, chain driving system by servo motor or converter motor.
- The trolleys run along the ground rail and is driven by chain driving system. The heating type adopts mould temperature controller or hot steam.
- The line mainly consists of following process: recycle chain driving, air exhausting for fixture, tilting for fixtures, automatic unlocking, automatic open, manual unloading, manual clean, manual daubing releasing agent, manual loading assisting parts, automatic injection, automatic closing, automatic air connecting, fixture moving in position, automatic locking to fixture, curing recycle etc.
- The line is suitable for high production efficiency.
Automotive Trim Thermoforming Production Line
Overview
A multi-station Automotive Trim Thermoforming Production Line designed for producing high-quality automotive interior trim parts (door panels, instrument panels, consoles) using deep-drawing, vacuum, pressure forming, trimming, and stacking processes. It typically uses a servo-driven chain-index feed system to transport sheet stock through heating, forming, trimming, and part handling stations.
Automotive Headrest Foaming Line
Overview
- Automotive headrest PU foaming line 1 use liner reciprocating conveyor line with foaming fixture to do an automatic foaming manufacture.
- Automotive headrest PU foaming line 2 consisted by high pressure foaming machine, 1 set round plate line (diameter 9m) and 20 sets foaming frame fixed on the plate, mold control system.
- The manufacturing line use auto batch type or continuous rotate, variable-frequency governor to adjust rotate speed, auto die open-close, mold auto identification, manual operate mixing head mode, each part with advanced e-control system.
- It can be commission step by step, and execute online when working.
Automotive Chair Forming Line
Introduction
The line is designed for producing the front panel of Automotive. It adopts 20~50 station with elliptical layout, chain driving system by servo motor or converter motor. The trolleys run along the ground rail and is driven by chain driving system. The heating type adopts mould temperature controller or hot steam.
Procedures
Recycle chain driving, air exhausting for fixture, tilting for fixtures, automatic unlocking, automatic open, manual unloading, manual clean, manual daubing releasing agent, manual loading assisting parts, automatic injection, automatic closing, automatic air connecting, fixture moving in position, automatic locking to fixture, curing recycle etc. The line is suitable for high efficiency required production.
Filter Media Slitting, Folding & Edge Sealing Equipment
Overview:
This Filter Media Slitting Folding & Edge Sealing Equipment Line is designed for precision manufacturing of pleated air filtration media. It integrates slitting, folding/pleating, trimming, and hot-melt edge sealing into a unified, continuous process—ideal for high-efficiency filter production.
Features
- Designed for the automated production of various air filtration media.
- Integrates slitting, folding, trimming, and edge sealing functions to enhance production efficiency.
- PLC control with a user-friendly interface for intuitive operation and stable product quality.
- High-precision hot melt adhesive edge sealing system for enhanced sealing accuracy.
- Automated material feeding, supply, and pressing, reducing manual intervention
and ensuring production consistency. - Precision Tolerances: Folding height deviation ±0.8mm, cutting width deviation ±1mm,
ensuring high accuracy.
Applications
- Applicable to air filtration systems, HEPA filters, and industrial filter media for automated production.
- Addresses labor-intensive issues in traditional filter media manufacturing, improving both efficiency and quality.
