Engineered for full-scale vehicle manufacturing, this system combines final assembly automation, intelligent logistics, and dimensional inspection. It supports modern automotive plants aiming for high output, reduced labor dependency, and consistent assembly quality.

Applications

• Complete vehicle final assembly in OEM manufacturing plants

• SKD/CKD automotive production setups in export markets

• Smart factories aiming for Industry 4.0 integration in vehicle assembly

Also known as a Automobile paint Production Line, this system delivers end-to-end functionality—from surface preparation and pre-treatment to primer, base, and clear coat applications. It supports robotic automation, VOC control, and adaptability testing for various environmental conditions, ensuring quality and compliance

Applications

• OEM automotive paint shops

• SKD/CKD vehicle assembly paint lines

• Retrofitting existing coating workshops with automation

• Specialty vehicle or parts coating (e.g., EV components, bumpers, panels)

• End-to-End BIW Design & Engineering: Body-in-White Engineering Covers simulation-based planning, CAD/CAx development, tooling/fixture design, line layout, and virtual commissioning.

• Robust Joining & Welding Technologies: Includes spot welding, MIG/MAG, laser welding, rivets, clinching, bonding, hemming, and automation via robot‑vision systems.

• Flexible Framing & Assembly Cells: Supports single‑model and multi‑model production with flexible framing, quick-change tooling, and pallet or AGV‑based transport.

• Dimensional Accuracy & Quality Control: PLC‑controlled assembly, in‑line measurement, and robot‑vision to ensure adherence to tight tolerances and structural targets.

• Lightweight & Material Adaptability: Designed for use with high‑strength steels, aluminum, magnesium, composites, and mixed-material structures.

Applications

• OEM vehicle body shell production
• Multi‑model and flexible BIW manufacturing lines

• BIW framing and sub assembly with hemming and roll hemming

• Retrofit or expansion of existing body shop

• Prototype and pilot BIW assembly systems

Overview:

• Triple-Axis Manipulator Multi-Station Auto Casting Carpet Forming Line
• The foaming line features two foaming stations and employs automotive-style injection for precise material delivery. The upper mold incorporates vacuum suction to secure the carpet during forming, while the lower mold rotates 90° sideways for easy unloading. Mold temperature is controlled using a water-based temperature system for consistent thermal performance.

Oerview:

• The 180 degree Reversal Auto Casting Carpet Forming Line line has two forming stations. The forming machine uses hydraulic driving .
• The down mould has the function of vacuum sucking while the up mould with reversal function up to 180° with locking system
• Heating of the mould adopts water temperature controlling method.and the control of the procedures are automatic.

Introduction

• Automotive instrument panel vacuum forming machine is consist of material loading, heating, forming, and transporting.
• The main purpose of the production line is to manufacture Automotive instrument panels.

Procedures

• Material rolling loading - heating - material pressing - blowing - forming - chilling - discharging.

Advantages

• Efficient and economical heating, infrared temperature detecting, Hydraulic proportional valve controlling.Smooth transmission and efficient production output.

Features

• Fully automated production line designed for automotive instrument panel assembly, improving efficiency and product consistency.
• Supports automated hot melt adhesive application, enhancing sealing precision and fixation stability.
• High-precision folding process: Folding height deviation ±0.8mm, cutting width deviation ±1mm, ensuring consistent product quality.
• Capable of automated feeding and alignment for up to four different sealing strip materials, reducing manual intervention.
• Multi-station integration, including front & rear drop station, vacuum labeling station, upper & lower cover pressing station, dust removal station, automatic screw fastening station, AOI inspection station, and sorting station

Applications

• Applicable for various automotive instrument panel assembly operations.
• Solves traditional manufacturing issues, such as labor-intensive processes, low efficiency, and difficulties in precision control.

Introduction

A specialized straight-line forming system for automotive front panels. The forming platform is propelled by hydraulic units. Dual-side reversal platform cylinders allow the upper mold to pivot up to 90°, while the tooling engagement is controlled through a servo‑motor‑driven locking mechanism. The lower mold features vacuum suction for secure panel hold and accurate forming.

Working & Design

• Straight‑line hydraulic travel: Ensures linear, stable vertical motion of the forming platens.

• Reversal mold capability: Driven by dual cylinders, the upper mold reverses up to 90° to facilitate easy loading/unloading.

• Servo‑motor locking: A closed‑loop servo system offers precision mold locking and unlock cycles.

• Vacuum work-holding: Below-the-mold vacuum suction maintains panel position and integrity during forming.

The automated production sequence includes multiple synchronized steps:

1. Recirculating chain drive continually moves trolleys.

2. Air exhausting clears fixture cavities before mould closing.

3. Fixture tilting, unlocking, and automatic opening prepare for loading.

4. Manual tasks: unloading formed parts, cleaning, applying release agent, and loading new panels.

5. Automatic phases: injection of the panel, mould closing, air connection, positioning fixture, locking fixture, and curing cycle.

6. Recycle: after curing, cycle resets and trolley advances to next station.

This stepwise automation supports both high efficiency and precision production.

Key Features:

• Servo / Converter motor-driven chain system: Offers high precision, torque, and speed control—ideal for synchronized forming lines.

• Multi‑station elliptical layout: Maximizes throughput with continuous trolley progression.

• Dual heating methods: Electric and steam options ensure flexible thermal control.

• Automatic fixture actions: Bolstered with tilting, unlocking, opening, locking, and curing to minimize manual intervention.

• Integrated manual steps: Essential human operations (cleaning, loading, release agent application) seamlessly blend with automated cycles.

• High-volume suitability: Designed to support intensive production and quick cycle times.

Advantages

• Continuous, high-efficiency production: Recirculating trolley and chain drive facilitate smooth, nonstop operation.

• Precision-controlled heating: Supports consistent panel quality through uniform temperature regulation.

• Automated fixture handling: Reduces cycle time, enhances repeatability, and lowers labor strain.

• Flexibility: Includes manual interfaces to accommodate diverse part types and production needs.

• Load-capable and synchronised drive system: Servo motors deliver robust torque, rapid acceleration, and reliable indexing .

Applications

• Automotive front-panel and exterior sheet-metal panel production (e.g., bonnet skins).

• Medium to high-volume automotive production lines.

• Environments needing precise thermal control and mix of automated/manual processing.

• Retrofit or integration into existing forming plants.