Description
Layout & Drive System
Multi-station chain-indexed layout: Uses AC servo-driven chain rails to move sheets through ovens, form stations, trim dies, and stacking units—ideal for inline, continuous production.
Servo-index feed control: Provides precise positioning and high repeatability during forming and trimming.
Heating, Forming & Trimming
Oven heating: Multiple zones heated with ceramic or black-ceramic elements; temperature zones individually controlled for consistent material properties.
Forming stations: Support both vacuum and pressure forming; electro-mechanical or hydraulic drives provide accurate molding.
In-mold or external trimming: Integrated trimming via steel-rule dies, punch-and-die, or CNC trim presses. Quick-change cylinders and servo-cut systems ensure rapid tooling swaps.
Automation & Control
HMI with recipe storage: Operators can save process parameters for form, heat, index, and eject steps for fast changeovers.
Quick mold/trimming change systems: Side-loading trim tools and quick-change cylinders permit rapid die swaps with minimal downtime.
Advanced part handling automation: Options include servo-stacked handling and robotic trimming/ palletizing for labor reductions of up to 75%.
Performance & Capacity
Cycle times: Inline cycle times range from ~40–60 seconds for decorative trim parts; trimming cycles reach 40+ min⁻¹ stacking speeds.
Materials supported: Compatible with PET, PS, PP, PE, PVC, OPS, CPET, PLA, and barrier-polymer films.
Applications
Automotive interior trim parts: door panels, instrument panels, liners, consoles, and decorative components.
Applications requiring deep-drawing, in-mold decorative textures, lamination, and precise trimming.
