Description
Process & Controls
Cycle control: Operates in batch or continuous rotation, with variable-frequency speed adjustment.
Automation features: Includes automatic mold open/ close, mold ID recognition, and electronic control systems for injection timing and curing.
Manual inputs: Operators manage mixing head initiation, maintenance, and mold changeovers.
Step-by-step commissioning: The line supports incremental commissioning, allowing online configuration during operation.
Key Features & Benefits
High-pressure PU injection: Ensures precise metering, uniform mixing, and efficient material usage.
Rotary turntable design (~9 m diameter): Supports multi-station, space-efficient automation.
Servo/variable-frequency carousel control: Enables adaptable cycle speeds and positioning accuracy.
Automated mold management: Features auto die opening/ closing, identification, and fixture locking.
Integrated e-control systems: Provides precise injection control, automated cleaning, and fault diagnostics.
Applications
High-efficiency automotive headrest manufacturing with repeatable foam quality.
Flexible production setups accommodating both linear and rotary indexing formats.
Stepwise line commissioning reducing production downtime during integration.
